The silent oil-free screw blower is a new generation of blower equipment that integrates high-efficiency screw technology, oil-free compression, and a silent design. It represents a technological upgrade from traditional Roots blowers and air-bearing centrifugal blowers, aiming to provide the market with a more energy-efficient, quieter, more reliable, and completely oil-free air source solution.
I. Core Product Features and Advantages
1. Extremely Quiet Operation
Technical Implementation: Employs a low-speed design, optimized internal flow channels, and a professional silencer and soundproof enclosure.
Advantages: Operating noise is typically controlled to around 75 decibels, far lower than traditional Roots blowers (85-105 decibels), significantly improving the working environment and allowing the equipment to be installed near office areas or residential areas.
2. 100% Oil-Free Air
(1) Technical Implementation: Non-contact operation between the screw rotors eliminates the need for lubricating oil for sealing, cooling, and lubrication.
(2) Advantages:
Pure Air Source: The delivered air is completely free of oil contamination, meeting the extremely high air quality requirements of industries such as food, pharmaceuticals, and electronics.
Environmentally Friendly and Pollution-Free: The discharged gas contains no oil mist, making it environmentally friendly.
3. High Efficiency and Energy Saving
Technical Implementation: The screw technology's unique "internal compression" process is far more efficient than the "external compression" of Roots blowers. Simultaneously, the use of a permanent magnet synchronous motor and variable frequency drive technology ensures the equipment always operates at its optimal point.
Advantages: Compared to traditional Roots blowers, energy savings typically reach 20%-35%, resulting in substantial long-term electricity cost savings and a short return on investment period.
4. Intelligent Control and High Reliability
(1) Technical Implementation: Built-in intelligent controller, integrating PLC, touch screen, and frequency converter, enabling constant pressure and constant flow control, and possessing comprehensive fault diagnosis, remote monitoring, and early warning functions.
(2) Advantages:
Easy Operation: One-button start/stop, intuitive parameter settings.
Stable Operation: Strong adaptability to power grid and load fluctuations, stable output.
Convenient Maintenance: Simple and robust core structure with long lifespan. The intelligent system can provide early warning of potential problems, enabling predictive maintenance.
5. Compact structure and easy installation
The integrated design of the whole machine integrates all components (main unit, motor, frequency converter, silencer, control system) into a compact chassis, reducing the complexity of on-site installation and piping connections.
II. Main Application Areas
Due to their superior performance, silent oil-free screw blowers are widely used in:
● Wastewater Treatment: Used for aeration and oxygen supply in biological treatment tanks, serving as a major replacement for traditional Roots blowers with significant energy savings.
● Food and Beverage: Fermentation, mixing, pneumatic conveying, packaging, etc., ensuring oil-free air pollution.
● Pharmaceuticals and Bioengineering: Aeration, material conveying, and drying in fermenters, meeting GMP aseptic requirements.
● Electronics and Semiconductors: Providing a clean air source for PCB board manufacturing, chip cleaning, and drying.
● Chemical and Textile Industries: Powder and granular material conveying, pneumatic instruments, air sources for looms, etc.
● Aquaculture: Aeration in fish ponds, low noise level that does not affect fish growth.
● Other Fields: Vacuum dehydration, printing, papermaking, etc.
Capacity: 2-150m3/min
Pressure: 40-200kpa
Power: 3KW-315KW
Rotary speed: 1100-2300rpm
Motor Power supply: 380/400/415/440V, three phase, 50/60HZ
Motor: optional
Sound proof enclosure: optional
Supply capacity: 100 sets per month
Delivery time:15-30 days depending on quantity and specifications
Packing: export wood packing
Certificate: ISO9001/ISO14001