An oil-free screw blower is a positive displacement blower, the core of which is a pair of high-speed, counter-rotating, precisely matched helical rotors (male and female rotors). During operation, extremely small gaps are maintained between the rotors and between the rotors and the housing, achieving continuous and stable gas delivery through non-contact synchronous gear transmission.
I. Core Technological Advantages
Compared to traditional Roots blowers, oil-free screw blowers have the following outstanding advantages:
1. Extremely high energy efficiency and significant energy savings
● Internal compression technology: The oil-free screw blower completes gas compression within its cavity. Compared to the external compression of Roots blowers, this results in higher work efficiency and effectively avoids energy losses caused by over-compression and under-compression.
● Low internal leakage: Precision rotor profiles and extremely small operating clearances greatly reduce leakage of high-pressure gas into low-pressure areas, improving volumetric efficiency.
● Practical experience has proven that, under the same operating conditions, oil-free screw blowers can typically save 20% to 35% more energy than traditional Roots blowers, resulting in significant long-term electricity cost savings.
2. 100% Oil-Free Air, Ensuring Process and Product Safety
The delivered air is absolutely pure, containing no oil whatsoever. It is particularly suitable for industries with stringent gas quality requirements, such as food and beverage, pharmaceutical production, semiconductor manufacturing, and chemical synthesis, ensuring the safety and quality of the final product.
3. Low noise and low vibration, improving the working environment
The smooth rotation of the screw replaces the periodic impact meshing of the Roots blower rotor, reducing noise and vibration at the source. Operating noise can typically be controlled to around 85 decibels, significantly improving the working environment around the equipment.
4. Excellent Reliability and Low Maintenance Costs
● Non-contact Operation: No wear between rotors; the core unit is designed for a lifespan of decades.
● Intelligent Control System: Integrates advanced frequency conversion control and intelligent monitoring systems, enabling soft start/soft stop, constant pressure control, automatic load increase/decrease, fault early warning, and other functions. Operation is simple, protecting equipment and reducing human intervention.
● Easy Maintenance: Main maintenance work is limited to periodically replacing air filters, oil filters (gearbox lubricating oil), and lubricating oil. Maintenance cycles are long, and overall maintenance costs are far lower than those of Roots blowers.
5. Wide adaptability to various operating conditions
When using variable frequency drive, the oil-free screw blower can maintain efficient operation within a wide range of flow and pressure, and has a stronger ability to adapt to fluctuations in operating conditions.
Capacity: 2-150m3/min
Pressure: 40-200kpa
Power: 3KW-315KW
Rotary speed: 1100-2300rpm
Motor Power supply: 380/400/415/440V, three phase, 50/60HZ
Motor: optional
Sound proof enclosure: optional
Supply capacity: 100 sets per month
Delivery time:15-30 days depending on quantity and specifications
Packing: export wood packing
Certificate: ISO9001/ISO14001